BEINING Forklift Battery Pack

Here is the English translation of the parameter and performance introduction for German BEINING forklift battery packs:

Voltage and Capacity
- Available in multiple voltage configurations: 24V, 48V, 80V, etc., to suit forklifts and electric equipment with varying power requirements.
- Wide range of single-cell capacities: Minimum 100Ah, maximum up to 1680Ah, catering to light-duty pallet trucks and heavy-duty traction trucks.
- 24V battery packs consist of 12 × 2V cells in series; 48V packs use 24 × 2V cells, ensuring voltage stability.
Battery Type and Chemistry
- Lead-Acid Batteries:
  - Utilize high-purity multi-element lead-based alloy formulas for grids, featuring strong corrosion resistance, low gas evolution, minimal water loss, and low self-discharge rates.
  - Lifespan up to 1,200 cycles (≈7,000 operating hours).
- Lithium Iron Phosphate (LiFePO4) Batteries:
  - Rated capacity: 4.1kWh, with a 2-hour full charge (5%–100% SOC).
  - Supports random intermittent charging, no memory effect, and a cycle life of 4,000 cycles (≈25,000 operating hours) with over 75% remaining capacity.

High-Rate Discharge and Starting Capability
- Sufficient capacity ensures high-rate, large-current starting demands for industrial applications with frequent starts/stops.
- LiFePO4 batteries achieve a 95% depth of discharge (DoD), while lead-acid batteries reach 80%, providing more usable energy at the same capacity.
Long Lifespan and Low Maintenance
- Lead-acid battery grids use special lead-calcium alloys, combined with separators that fix electrolytes, reducing active material shedding and extending service life.
- LiFePO4 batteries offer 3× longer cycle life than lead-acid batteries with lower maintenance costs.
Efficient Charging and Energy Management
- LiFePO4 batteries feature advanced charging technology, achieving full charge in 2–3 hours (60% faster than lead-acid batteries’ 8–12 hours).
- Electrolyte agitation systems prevent stratification during charging, optimizing charge acceptance for positive/negative plates. Charging time is reduced by 30%, and energy consumption by 20%.
Environmental Adaptability
- LiFePO4 batteries operate stably in a wide temperature range (-30°C to 58°C), with 80%–90% discharge efficiency at -20°C (vs. 30% for lead-acid batteries).
- Lead-acid batteries designed for 20-year float life at 25°C and 5,500 cycles at 25% DoD.

Plate Design
- Lead-acid batteries: Tubular positive plates prevent active material shedding; radial-structured, pasted negative plates enhance active material utilization and high-current discharge performance.
- LiFePO4 batteries: Layered oxide cathode materials improve ion conduction efficiency.
Separators and Electrolyte
- High-quality imported PE separators with low resistance, corrosion resistance, small pore size, and high porosity extend battery life.
- Gel batteries use German-made fumed silica electrolytes with excess liquid design to prevent high-temperature dry-out, offering high thermal capacity and excellent heat dissipation.
Safety and Sealing
- Flame-retardant one-way relief valves prevent battery rupture during overcharging.
- Durable polypropylene (PP) battery cases and heat-sealed covers eliminate leakage.
- Absorbed glass mat (AGM) technology achieves 99% gas recombination efficiency, enabling maintenance-free operation.

Equipment Adaptation
- Widely used in forklifts, electric stackers, electric reach trucks, electric rail flat cars, traction locomotives, and electric flatbed trucks for DC power applications.
- Compliant with international standards (DIN, BS, IEC) and compatible with brands like LINDE, HANGCHA, JUNGHEINRICH, and HYSTER.
Industry Coverage
- Telecom power supplies, uninterruptible power systems (UPS), emergency lighting, power grids, alarm systems, solar energy systems, and AGVs (Automated Guided Vehicles).

This translation maintains technical accuracy while ensuring clarity for an international audience. Let me know if you need further refinements!